
®
5
CLASSIC 1000
REMOTE COOLER
3.3 INSTALLATION
GENERAL
1. Installation must be carried out by a suitably trained
person and comply with national and local codes for
connection to the electrical supply.
BASE UNIT
1. Remove the packaging and fill the water bath with
cold mains water, to the level of the overflow. The
cooler should not be moved once the water bath has
been filled with water.
2. Assemble Ball Valves to pump. Ensure these are
closed. Check pump is plugged in.
DISCHARGE UNIT
Secure the Discharge Unit to the wall in a manner
capable of supporting the Discharge Unit weight (9Kg).
Two suitable fixing screws and rawl plugs should be
used which secure the Discharge Unit via two holes
located at the top of the unit.
GLYCOL LINES/WIRING
1. Using 0.75mm
2
electrical cable & plug, connect the
Discharge Unit to the Base Unit. The plug socket is
located at the rear of the cooler (Note: This is a
nominal 24 volt supply. The Base Unit 24 volt plug
is supplied with the unit).
2. Complete the glycol circuit by connecting the pipework
between the Base Unit and the Discharge Unit with the
aid of the fittings provided. Avoid ups and downs in
each glycol line as this may create air locks. Do not
kink or crush the tubing (minimum bend radius of
100mm) and support where necessary.
This circuit will carry hot glycol solution under
pressure, and it is important for safety reasons that
suitable tubing is used. Consult a specialist tubing
manufacturer or contact Cornelius in case of difficulty.
PVC tubing, whether braided or not, is not suitable for
this application.
The tubing ID must be sufficient to ensure a minimum
flow rate of 6 litres/minute in the glycol circuit. For a
pipe run of 30m out + 30m back, an ID of at least
11.5mm will be required.
➙
➙
WARM AIR
EXHAUST
Direction of
glycol flow
15mm OD
header tubes
Cable grip
for 24V wiring
170
170
Removable
end panel
15mm Ball valves
Open
Overflow
Brass tails – to be used when
recirculation lines are
1
/
2
" I.D.
Moulded mains
plug with 10A fuse
Closed
➙
➙
Direction of
glycol flow
Fill water bath here
Filler cap
Flow adjuster – remove
for increased flow
Mains on indicator
Glycol tank cap
Pour glycol/water
mixture here
Ice bank/water
bath switch
➚
➚
Plug for pump
24v socket
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