
IntelliCarb Drop-In Ice Cooled Installation Guide
Publication Number: 630460204INS - 28 - © 2003-2005, IMI Cornelius Inc.
TROUBLESHOOTING
Trouble Probable Cause Remedy
ADJUSTMENT OF DIS-
PENSING VALVE SYRUP
FLOW REGULATOR
DOES NOT INCREASE
TO DESIRED WATER-
TO-SYRUP “RATIO”
A. Dispensing Valve syrup flow regu-
lator, syrup tank quick disconnect,
or syrup line restricted.
B. Syrup tank quick disconnects not
secure.
C. Syrup tanks secondary CO
2
regu-
lator out of adjustment.
D. No syrup supply.
E. Improper syrup Baume.
F. Dirty or inoperative piston or
spring in dispensing valve syrup
flow regulator.
G. Tapered nylon washer inside tube
swivel nut connector distorted
from being overtightened.
A. Sanitize syrup system as
instructed.
B. Secure quick disconnects.
C. Adjust syrup tanks secondary
CO
2
regulator as instructed.
D. Replenish syrup supply.
E. Replace syrup supply.
F. Disassemble and clean dispens-
ing valve syrup flow regulator.
G. Replace nylon washer and make
sure it seats properly.
ADJUSTMENT OF DIS-
PENSING VALVE SYRUP
FLOW REGULATOR
DOES NOT DECREASE
TO DESIRED WATER-
TO-SYRUP “RATIO”
A. Dirty or inoperative piston or spring
in dispensing valve syrup flow regu-
lator.
A. Disassemble and clean dispensing
valve syrup flow regulator.
DISPENSED PRODUCT
CARBONATION TOO
LOW
A. Air in carbonator tank.
B. Water, oil or dirt in CO
2
supply
A. Vent air out of carbonator tank
through relief valve. Actuate dis-
pensing valve carbonated water
lever to make carbonator pump
cycle on.
B. Remove contaminated CO
2
.
Clean CO
2
system (lines, regula-
tors, ect.) using a clean CO
2
sup-
ply.
DISPENSED PRODUCT
COMES OUT OF DIS-
PENSING VALVE CLEAR
BUT FOAMS IN CUP OR
GLASS.
A. Oil film or soap scum in cup or
glass.
B. Ice used for finished drink is sub-
cooled.
A. Use clean cup or glass.
B. Do not use ice directly from
freezer. Allow ice to become
“wet” before using. (Refer to fol-
lowing NOTE).
NOTE: Crushed ice in the glass also causes dispensing problems. When finished drink hits
sharp edges of ice, carbonation is released from dispensed drink.
C. Syrup over-carbonated with CO
2
as indicated by bubbles in inlet
syrup lines leading to unit.
D. Warm product-No ice in bin,
bridged ice on cold plate or
plugged drain.
C. Remove syrup tanks quick dis-
connects. Relieve tank CO
2
pres-
sure, shake tank vigorously, then
relieve tank CO
2
pressure as
many times as necessary to
remove over-carbonation.
D. Replenish ice, break ice up to
eliminate bridging, unplug the
drain.
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